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Advantages of CNC shears

Time:2021-07-27     Author:weikeda machine【Original】

    The shearing machine has a wide range of uses and powerful functions. It is used in many heavy industry industries. It cuts sheets of many industries. It is very practical and numerically controlled. Today, let's take a look at what aspects of its numerical control are embodied?

1、 Shearing machine system structure

   1. Integration

      It adopts highly integrated CPU, RISC chip, large-scale programmable integrated circuit, and application-specific integrated circuit chip. Its structure mainly includes a bracket, a workbench and a clamping plate. The workbench is placed on the support. The workbench is composed of a base and a pressing plate. The base is connected with the clamping plate through a hinge. The base is composed of a seat shell, a coil and a cover plate. The coil is placed in the recess of the seat shell, and the top of the recess is covered with a cover plate. When in use, the wire is energized to the coil, and the gravitational force is generated on the pressing plate after being energized, thereby realizing the clamping of the thin plate between the pressing plate and the base. Because of the electromagnetic clamping, the pressing plate can be made into a variety of workpiece requirements, and the workpiece with the side wall can be processed, and the operation is very simple.

  2. High-performance built-in shears

     The shearing machine system is equipped with a high-performance PLC, which can be directly programmed with ladder diagram or high-quality language, and can be debugged online and edited and modified online to create your own application program.

2、Shearing machine function

  1. Graphical user interface

     The user interface is the dialogue interface between the shearing machine system and the user. The graphical user interface should be suitable for various users, including non-professional users. It can be manipulated through windows and menus to realize graphical simulation, graphical dynamic tracking, simulation and fast Programming and other functions.

  2. Opening of the hardware and software of the shearing machine

     Users can carry out secondary development of the shearing machine system software according to their own needs, and the user's scope of use is no longer restricted by the manufacturer. The use of high-speed CPU chips, RISC chips, multi-CPU control systems, high-resolution detection components, AC digital servo systems, supporting electric spindles, linear motors and other technologies can greatly improve efficiency, improve product quality and grade, and shorten production cycles and Improve market competitiveness.

  3. Learn computational visualization

     Information exchange is no longer limited to expression in words and language, and visual information such as graphics, images, and animations can be directly used.

  4. Interpolation and compensation diversification

     Interpolation methods include linear interpolation, circular interpolation, cylindrical interpolation, spatial elliptical surface interpolation, thread interpolation, polar coordinate interpolation, polynomial interpolation, etc. From the current point of view, the development trend of the shearing machine system is mainly reflected in the three aspects of function, function and system structure, which are described in detail.

3、 shearing machine function

  1. High precision, high speed and high efficiency

     Efficiency and quality are the functional indicators to improve the manufacturing technology hub of the predecessors, and are the main body to improve the manufacturing technology of the predecessors.

  2. Modularity

     To realize the integration and standardization of the shearing machine system, the CPU, memory, position servo, PLC, input and output interface, communication and other modules are made into standard series of products to form different grades of shearing system. For example, the programming expert system fault diagnosis expert system, when the system fails, the diagnosis and maintenance will be intelligent.

  3. Multi-axis shearing machine

     Multi-axis linkage processing. After the parts are clamped on a shearing machine once, they can be manipulated such as automatic tool change, rotating spindle head, rotating table, etc., to complete multi-process and multi-surface compound processing, which not only has high smoothness, but also Efficiency has also improved substantially. In the next few years, the ultra-precision shearing machine punch is developing towards precision, high speed, intelligence and nanotechnology.

A new generation of shearing machine tools. Visualization technology can be used for CAD/CAM, automatic parameter setting, tool compensation, display and visual simulation of machining process, etc.

The above is the relevant content in which aspects of the CNC of the shearing machine are reflected. The shearing machine is now a mechanical equipment used in many industries. I also hope that this article will give you a better understanding of the shears.


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